Spherical Binderless 4A/5A Zeolite Assemblies: Synthesis, Characterization, and Adsorbent Applications.

Zeolite microspheres have been successfully applied in commercial-scale separators such as oxygen concentrators. However, further enhancement of their applications is hampered by the post-synthetic shaping process that formulates the zeolite powder into packing-sized spherical bodies with various binders leading to active site blockage and suboptimal performance. Herein, binderless zeolite microspheres with a tunable broad size range from 2 µm to 500 µm have been developed with high crystallinity, sphericity over 92%, monodispersity with a coefficient of variation (CV) less than 5%, and hierarchical pore architecture. Combining precursor impregnation and steam-assisted crystallization (SAC), mesoporous silica microspheres with a wide size range could be successfully transformed into zeolite. For preserved size and spherical morphology, a judicious selection of the synthesis conditions is crucial to ensure a pure phase, high crystallinity, and hierarchical architecture. For the sub-2-µm zeolite microsphere, low-temperature prolonged aging was important so as to suppress external zeolization that led to a large, single macroporous crystal. For the large 500 µm sphere, ultrasound pretreatment and vacuum impregnation were crucial and facilitated spatially uniform gel matrix dispersion and homogenous crystallization. The obtained zeolite 5A microspheres exhibited excellent air separation performance, while the 4A microspheres displayed ammonium removal capabilities. This work provides a general strategy to overcome the existing limitations in fabricating binder-free technical bodies of zeolites for various applications.

Aluminum ion chemistry of Na4Fe3(PO4)2(P2O7) for all-climate full Na-ion battery.

Na4Fe3(PO4)2(P2O7) (NFPP) is currently drawing increased attention as a sodium-ion batteries (SIBs) cathode due to the cost-effective and NASICON-type structure features. Owing to the sluggish electron and Na+ conductivities, however, its real implementation is impeded by the grievous capacity decay and inferior rate capability. Herein, multivalent cation substituted microporous Na3.9Fe2.9Al0.1(PO4)2(P2O7) (NFAPP) with wide operation-temperature is elaborately designed through regulating structure/interface coupled electron/ion transport. Greatly, the derived Na vacancy and charge rearrangement induced by trivalent Al3+ substitution lower the ions diffusion barriers, thereby endowing faster electron transport and Na+ mobility. More importantly, the existing Al-O-P bonds strengthen the local environment and alleviate the volume vibration during (de)sodiation, enabling highly reversible valence variation and structural evolution. As a result, remarkable cyclability (over 10,000 loops), ultrafast rate capability (200 C), and exceptional all-climate stability (-40-60 °C) in half/full cells are demonstrated. Given this, the rational work might provide an actionable strategy to promote the electrochemical property of NFPP, thus unveiling the great application prospect of sodium iron mixed phosphate materials.

Graphene Chainmail Shelled Dilute Ni─Cu Alloy for Selective and Robust Aqueous Phase Catalytic Hydrogenation.

Cost-effective non-noble metal-based catalysts for selective hydrogenation with excellent activity, selectivity, and durability are still the holy grail. Herein, an oxygen-doped carbon (OC) chainmail encapsulated dilute Cu-Ni alloy is developed by simple pyrolysis of Cu/Ni-metal-organic framework. The CuNi0.05@OC catalyst displays superior performance for atmospheric pressure transfer hydrogenation of p-chloronitrobenzene and p-nitrophenol, and for hydrogenation of furfural, all in water and with exceptional durability. Comprehensive characterizations confirm the close interactions between the diluted Ni sites, the base Cu, and optimized three-layered graphene chainmail. Theoretical calculations demonstrate that the properly tuned lattice strain and Schottky junction can adjust electron density to facilitate specific adsorption on the active centers, thus enhancing the catalytic activity and selectivity, while the OC shell also offers robust protection. This work provides a simple and environmentally friendly strategy for developing practical heterogeneous catalysts that bring the synergistic effect into play between dilute alloy and functional carbon wrapping.

High-Entropy Na-Deficient Layered Oxides for Sodium-Ion Batteries.

Sodium layered oxides always suffer from sluggish kinetics and deleterious phase transformations at deep-desodiation state (i.e., >4.0 V) in O3 structure, incurring inferior rate capability and grievous capacity degradation. To tackle these handicaps, here, a configurational entropy tuning protocol through manipulating the stoichiometric ratios of inactive cations is proposed to elaborately design Na-deficient, O3-type NaxTmO2 cathodes. It is found that the electrons surrounding the oxygen of the TmO6 octahedron are rearranged by the introduction of MnO6 and TiO6 octahedra in Na-deficient O3-type Na0.83Li0.1Ni0.25Co0.2Mn0.15Ti0.15Sn0.15O2-δ (MTS15) with expanded O-Na-O slab spacing, giving enhanced Na+ diffusion kinetics and structural stability, as disclosed by theoretical calculations and electrochemical measurements. Concomitantly, the entropy effect contributes to the improved reversibility of Co redox and phase-transition behaviors between O3 and P3, as clearly revealed by ex situ synchrotron X-ray absorption spectra and in situ X-ray diffraction. Notably, the prepared entropy-tuned MTS15 cathode exhibits impressive rate capability (76.7% capacity retention at 10 C), cycling stability (87.2% capacity retention after 200 cycles) with a reversible capacity of 109.4 mAh g-1, good full-cell performance (84.3% capacity retention after 100 cycles), and exceptional air stability. This work provides an idea for how to design high-entropy sodium layered oxides for high-power density storage systems.

Multiscale Crystal Field Effect for High-Performance Ultrahigh-Ni Layered Cathode.

Further popularization of ultrahigh-Ni layered cathodes for high-energy lithium-ion batteries (LIBs) is hampered by their grievous structural and interfacial degeneration upon cycling. Herein, by leveraging the strong electronegativity and low solubility properties of Sb element, a multifunctional modification that couples atomic/microstructural reconstruction with interfacial shielding is well designed to improve the LiNi0.94Co0.04Al0.02O2 (NCA) cathode by combining Sb5+ doping and Li7SbO6 coating. Notably, a robust O framework is established by regulating local O coordination owing to the incorporation of a strong Sb-O covalence bond, leading to the inhibited lattice O evolution at high voltage, as revealed by synchrotron X-ray absorption spectroscopy. Moreover, the radially aligned primary particles with (003) crystallographic texture and refined/elongated sizes are achieved by the pinning of Sb on grain boundaries and are confirmed by scanning transmission electron microscopy, resulting in the fast Li+ diffusion and mitigated particle cracking. Additionally, in situ construction of the Li7SbO6 ionic conductive layer on grain boundaries can effectively boost interfacial stability and Li+ kinetics. As a result, the optimal Sb-modified NCA delivers a high capacity retention of 94.6% after 200 cycles at 1 C and a good rate capacity of 183.9 mAh g-1 at 10 C, which is expected to be applied to next-generation advanced LIBs.

Advanced NASICON-Type Na4Fe3(PO4)2(P2O7) Cathode for High-Performance Na+/Li+ Batteries.

Na4Fe3(PO4)2(P2O7) (NFPP) is an attractive candidate for Na+ batteries (SIBs) and Li+ batteries (LIBs). However, the real implementation of NFPP has been critically restrained by the inferior intrinsic electronic conductivity. Herein, in situ carbon-coated mesoporous NFPP, obtained via freeze drying and heat treatment, demonstrates highly reversible insertion/extraction of Na+/Li+. Mechanically, the electronic transmission and structural stabilities of NFPP are significantly enhanced by the graphitized carbon coating layer. Chemically, the porous nanosized structure shortens Na+/Li+ diffusion paths and increases the contact area between the electrolyte and NFPP, ultimately rendering fast ion diffusion. Greatly, long-lasting cyclability (88.5% capacity retention for over 5000 cycles), decent thermal stability at 60 °C, and impressive electrochemical performances are demonstrated in LIBs. The insertion/extraction mechanisms of NFPP in both SIBs and LIBs are systematically investigated, confirming its small volume expansion and high reversibility. The superior electrochemical performances and the insertion/extraction mechanism investigation confirm the feasibility of utilizing NFPP as a cathode material for Na+/Li+ batteries.

Cationic-potential tuned biphasic layered cathodes for stable desodiation/sodiation.

Sodium layered oxides generally suffer from deep-desodiation instability in P2 structure and sluggish kinetics in O3 structure. It will be great to design P2/O3 biphasic materials that bring the complementary merits of both structures. However, such exploration is hindered by the ambiguous mechanism of material formation. Herein, supported by theoretical simulations and various spectroscopies, we prove that P2/O3 biphasic structures essentially originate from the internal heterogeneity of cationic potential, which can be realized by constraining the temperature-driven ion diffusion during solid-state reactions. Consequently, P2/O3 biphasic Na0.7Ni0.2Cu0.1Fe0.2Mn0.5O2-δ with well-designed quaternary composition is successfully obtained, exhibiting much-improved rate capabilities (62 mAh g-1 at 2.4 A g-1) and cycling stabilities (84% capacity retention after 500 cycles) than its single-phase analogues. Furthermore, synchrotron-based diffraction and X-ray absorption spectroscopy are employed to unravel the underlying sodium-storage mechanism of the P2/O3 biphasic structure. This work presents new insights toward the rational design of advanced layered cathodes for sodium-ion batteries.

MOF-Transformed In2O3-x@C Nanocorn Electrocatalyst for Efficient CO2 Reduction to HCOOH.

For electrochemical CO2 reduction to HCOOH, an ongoing challenge is to design energy efficient electrocatalysts that can deliver a high HCOOH current density (JHCOOH) at a low overpotential. Indium oxide is good HCOOH production catalyst but with low conductivity. In this work, we report a unique corn design of In2O3-x@C nanocatalyst, wherein In2O3-x nanocube as the fine grains dispersed uniformly on the carbon nanorod cob, resulting in the enhanced conductivity. Excellent performance is achieved with 84% Faradaic efficiency (FE) and 11 mA cm-2 JHCOOH at a low potential of - 0.4 V versus RHE. At the current density of 100 mA cm-2, the applied potential remained stable for more than 120 h with the FE above 90%. Density functional theory calculations reveal that the abundant oxygen vacancy in In2O3-x has exposed more In3+ sites with activated electroactivity, which facilitates the formation of HCOO* intermediate. Operando X-ray absorption spectroscopy also confirms In3+ as the active site and the key intermediate of HCOO* during the process of CO2 reduction to HCOOH.

Numerical Simulation of Arc and Droplet Behaviors in TIG-MIG Hybrid Welding.

Tungsten inert gas-metal inert gas hybrid welding (TIG-MIG) combines the advantages of tungsten and metal inert gas welding. It can efficiently produce high-quality weld joints that meet modern manufacturing quality and efficiency requirements. Based on heat transfer, fluid dynamics, and electromagnetic theory, a three-dimensional coupled transient model of arc-droplet interactions in TIG-MIG hybrid welding was established. In this study, the temperature field, flow field, electromagnetic force, pressure, and current density parameters were analyzed in the arc space. The results show that introducing TIG welding has a significant impact on MIG welding.

Prediction of Fusion Hole Perforation Based on Arc Characteristics of Front Image in Backing Welding.

In one-side welding with back-formation, the weld is penetrated after the fusion hole is perforated. Therefore, judging whether the fusion hole is perforated is very important to realize autocontrol of penetration in one-side welding with back-formation process. Previous researches mainly focused on the morphological characteristics of the molten pool and fusion hole to judge the weld penetration state. Sometimes it is difficult to obtain the morphological characteristics of the molten pool, keyhole and fusion hole and image processing is complex. In this paper, a visual detection system of fusion holes based on visual sensing is constructed to obtain the real-time fusion hole images in backing welding. It is found that the arc characteristics in the front images contain abundant information about the perforation of fusion hole. An image processing program is developed based on MATLAB software, and the arc characteristic parameters in front images are obtained. Taking the arc characteristic parameters as the input, obtaining the penalty function and the kernel function parameters through the cross validation and grid search method, a prediction model of fusion hole perforation based on the support vector machine is put forward. The accuracy for prediction samples is 88%. By analyzing the misidentified samples, it is found that some of the newly perforated images are predicted as nonperforated ones, which has little influence on the penetration control of the weld.

Halloysite nanotube-based electrospun ceramic nanofibre mat: a novel support for zeolite membranes.

Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.